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SAE-AISI D5 Steel vs. EN AC-21000 Aluminum

SAE-AISI D5 steel belongs to the iron alloys classification, while EN AC-21000 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D5 steel and the bottom bar is EN AC-21000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Elongation at Break, % 5.4 to 14
6.7
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 770 to 2030
340

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1430
670
Melting Onset (Solidus), °C 1390
550
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 27
130
Thermal Expansion, µm/m-K 11
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
34
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
100

Otherwise Unclassified Properties

Base Metal Price, % relative 13
11
Density, g/cm3 7.7
3.0
Embodied Carbon, kg CO2/kg material 3.5
8.0
Embodied Energy, MJ/kg 51
150
Embodied Water, L/kg 120
1150

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 28 to 73
32
Strength to Weight: Bending, points 24 to 46
36
Thermal Diffusivity, mm2/s 7.4
49
Thermal Shock Resistance, points 26 to 67
15

Alloy Composition

Aluminum (Al), % 0
93.4 to 95.5
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Cobalt (Co), % 2.5 to 3.5
0
Copper (Cu), % 0 to 0.25
4.2 to 5.0
Iron (Fe), % 77.9 to 84.4
0 to 0.35
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.15 to 0.35
Manganese (Mn), % 0 to 0.6
0 to 0.1
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.050
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Vanadium (V), % 0 to 1.0
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1