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SAE-AISI D5 Steel vs. EN AC-47100 Aluminum

SAE-AISI D5 steel belongs to the iron alloys classification, while EN AC-47100 aluminum belongs to the aluminum alloys. There are 24 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D5 steel and the bottom bar is EN AC-47100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Elongation at Break, % 5.4 to 14
1.1
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 75
27
Tensile Strength: Ultimate (UTS), MPa 770 to 2030
270

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Melting Completion (Liquidus), °C 1430
590
Melting Onset (Solidus), °C 1390
560
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 27
130
Thermal Expansion, µm/m-K 11
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
30
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
100

Otherwise Unclassified Properties

Base Metal Price, % relative 13
9.5
Density, g/cm3 7.7
2.6
Embodied Carbon, kg CO2/kg material 3.5
7.6
Embodied Energy, MJ/kg 51
140
Embodied Water, L/kg 120
1030

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
53
Strength to Weight: Axial, points 28 to 73
28
Strength to Weight: Bending, points 24 to 46
35
Thermal Diffusivity, mm2/s 7.4
54
Thermal Shock Resistance, points 26 to 67
12

Alloy Composition

Aluminum (Al), % 0
81.4 to 88.8
Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0 to 0.1
Cobalt (Co), % 2.5 to 3.5
0
Copper (Cu), % 0 to 0.25
0.7 to 1.2
Iron (Fe), % 77.9 to 84.4
0 to 1.3
Lead (Pb), % 0
0 to 0.2
Magnesium (Mg), % 0
0 to 0.35
Manganese (Mn), % 0 to 0.6
0 to 0.55
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.3
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
10.5 to 13.5
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.1
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 1.0
0
Zinc (Zn), % 0
0 to 0.55
Residuals, % 0
0 to 0.25