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SAE-AISI D5 Steel vs. S35500 Stainless Steel

Both SAE-AISI D5 steel and S35500 stainless steel are iron alloys. They have 89% of their average alloy composition in common. There are 26 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI D5 steel and the bottom bar is S35500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
200
Elongation at Break, % 5.4 to 14
14
Poisson's Ratio 0.28
0.28
Shear Modulus, GPa 75
78
Shear Strength, MPa 470 to 1180
810 to 910
Tensile Strength: Ultimate (UTS), MPa 770 to 2030
1330 to 1490

Thermal Properties

Latent Heat of Fusion, J/g 270
280
Melting Completion (Liquidus), °C 1430
1460
Melting Onset (Solidus), °C 1390
1420
Specific Heat Capacity, J/kg-K 480
470
Thermal Conductivity, W/m-K 27
16
Thermal Expansion, µm/m-K 11
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 13
16
Density, g/cm3 7.7
7.8
Embodied Carbon, kg CO2/kg material 3.5
3.5
Embodied Energy, MJ/kg 51
47
Embodied Water, L/kg 120
130

Common Calculations

PREN (Pitting Resistance) 15
27
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
25
Strength to Weight: Axial, points 28 to 73
47 to 53
Strength to Weight: Bending, points 24 to 46
34 to 37
Thermal Diffusivity, mm2/s 7.4
4.4
Thermal Shock Resistance, points 26 to 67
44 to 49

Alloy Composition

Carbon (C), % 1.4 to 1.6
0.1 to 0.15
Chromium (Cr), % 11 to 13
15 to 16
Cobalt (Co), % 2.5 to 3.5
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 77.9 to 84.4
73.2 to 77.7
Manganese (Mn), % 0 to 0.6
0.5 to 1.3
Molybdenum (Mo), % 0.7 to 1.2
2.5 to 3.2
Nickel (Ni), % 0 to 0.3
4.0 to 5.0
Niobium (Nb), % 0
0.1 to 0.5
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0 to 0.030
0 to 0.040
Silicon (Si), % 0 to 0.6
0 to 0.5
Sulfur (S), % 0 to 0.030
0 to 0.030
Vanadium (V), % 0 to 1.0
0