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SAE-AISI D5 Steel vs. ZK40A Magnesium

SAE-AISI D5 steel belongs to the iron alloys classification, while ZK40A magnesium belongs to the magnesium alloys. There are 25 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D5 steel and the bottom bar is ZK40A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
45
Elongation at Break, % 5.4 to 14
4.2
Poisson's Ratio 0.28
0.29
Shear Modulus, GPa 75
17
Shear Strength, MPa 470 to 1180
160
Tensile Strength: Ultimate (UTS), MPa 770 to 2030
280

Thermal Properties

Latent Heat of Fusion, J/g 270
340
Melting Completion (Liquidus), °C 1430
600
Melting Onset (Solidus), °C 1390
540
Specific Heat Capacity, J/kg-K 480
970
Thermal Conductivity, W/m-K 27
110
Thermal Expansion, µm/m-K 11
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 4.2
27
Electrical Conductivity: Equal Weight (Specific), % IACS 4.9
130

Otherwise Unclassified Properties

Base Metal Price, % relative 13
13
Density, g/cm3 7.7
1.8
Embodied Carbon, kg CO2/kg material 3.5
24
Embodied Energy, MJ/kg 51
160
Embodied Water, L/kg 120
950

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
65
Strength to Weight: Axial, points 28 to 73
43
Strength to Weight: Bending, points 24 to 46
53
Thermal Diffusivity, mm2/s 7.4
62
Thermal Shock Resistance, points 26 to 67
17

Alloy Composition

Carbon (C), % 1.4 to 1.6
0
Chromium (Cr), % 11 to 13
0
Cobalt (Co), % 2.5 to 3.5
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 77.9 to 84.4
0
Magnesium (Mg), % 0
94.2 to 96.1
Manganese (Mn), % 0 to 0.6
0
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 0 to 1.0
0
Zinc (Zn), % 0
3.5 to 4.5
Zirconium (Zr), % 0
0.45 to 1.0
Residuals, % 0
0 to 0.3