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SAE-AISI D7 Steel vs. 2095 Aluminum

SAE-AISI D7 steel belongs to the iron alloys classification, while 2095 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D7 steel and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 800 to 2120
700

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1440
660
Melting Onset (Solidus), °C 1400
540
Specific Heat Capacity, J/kg-K 480
910
Thermal Conductivity, W/m-K 27
130
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 10
31
Density, g/cm3 7.6
3.0
Embodied Carbon, kg CO2/kg material 11
8.6
Embodied Energy, MJ/kg 180
160
Embodied Water, L/kg 130
1470

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
46
Strength to Weight: Axial, points 29 to 78
65
Strength to Weight: Bending, points 25 to 48
59
Thermal Diffusivity, mm2/s 7.4
49
Thermal Shock Resistance, points 27 to 72
31

Alloy Composition

Aluminum (Al), % 0
91.3 to 94.9
Carbon (C), % 2.2 to 2.5
0
Chromium (Cr), % 11.5 to 13.5
0
Copper (Cu), % 0 to 0.25
3.9 to 4.6
Iron (Fe), % 76.6 to 81.9
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 0
0.25 to 0.8
Manganese (Mn), % 0 to 0.6
0 to 0.25
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 3.8 to 4.4
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0
0 to 0.15