MakeItFrom.com
Menu (ESC)

SAE-AISI D7 Steel vs. 5088 Aluminum

SAE-AISI D7 steel belongs to the iron alloys classification, while 5088 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D7 steel and the bottom bar is 5088 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 73
25
Tensile Strength: Ultimate (UTS), MPa 800 to 2120
310

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1440
640
Melting Onset (Solidus), °C 1400
540
Specific Heat Capacity, J/kg-K 480
900
Thermal Conductivity, W/m-K 27
120
Thermal Expansion, µm/m-K 11
24

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 11
9.0
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 130
1180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 29 to 78
32
Strength to Weight: Bending, points 25 to 48
38
Thermal Diffusivity, mm2/s 7.4
51
Thermal Shock Resistance, points 27 to 72
14

Alloy Composition

Aluminum (Al), % 0
92.4 to 94.8
Carbon (C), % 2.2 to 2.5
0
Chromium (Cr), % 11.5 to 13.5
0 to 0.15
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 76.6 to 81.9
0.1 to 0.35
Magnesium (Mg), % 0
4.7 to 5.5
Manganese (Mn), % 0 to 0.6
0.2 to 0.5
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Vanadium (V), % 3.8 to 4.4
0
Zinc (Zn), % 0
0.2 to 0.4
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15