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SAE-AISI D7 Steel vs. 6262 Aluminum

SAE-AISI D7 steel belongs to the iron alloys classification, while 6262 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D7 steel and the bottom bar is 6262 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 800 to 2120
290 to 390

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
580
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 27
170
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 7.6
2.8
Embodied Carbon, kg CO2/kg material 11
8.3
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 130
1190

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
48
Strength to Weight: Axial, points 29 to 78
29 to 39
Strength to Weight: Bending, points 25 to 48
35 to 42
Thermal Diffusivity, mm2/s 7.4
69
Thermal Shock Resistance, points 27 to 72
13 to 18

Alloy Composition

Aluminum (Al), % 0
94.7 to 97.8
Bismuth (Bi), % 0
0.4 to 0.7
Carbon (C), % 2.2 to 2.5
0
Chromium (Cr), % 11.5 to 13.5
0.040 to 0.14
Copper (Cu), % 0 to 0.25
0.15 to 0.4
Iron (Fe), % 76.6 to 81.9
0 to 0.7
Lead (Pb), % 0
0.4 to 0.7
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0 to 0.6
0 to 0.15
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0.4 to 0.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.15
Vanadium (V), % 3.8 to 4.4
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15