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SAE-AISI D7 Steel vs. A242.0 Aluminum

SAE-AISI D7 steel belongs to the iron alloys classification, while A242.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D7 steel and the bottom bar is A242.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 800 to 2120
220

Thermal Properties

Latent Heat of Fusion, J/g 270
390
Melting Completion (Liquidus), °C 1440
680
Melting Onset (Solidus), °C 1400
550
Specific Heat Capacity, J/kg-K 480
870
Thermal Conductivity, W/m-K 27
140
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 7.6
3.1
Embodied Carbon, kg CO2/kg material 11
8.3
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 130
1130

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 25
45
Strength to Weight: Axial, points 29 to 78
20
Strength to Weight: Bending, points 25 to 48
26
Thermal Diffusivity, mm2/s 7.4
52
Thermal Shock Resistance, points 27 to 72
9.3

Alloy Composition

Aluminum (Al), % 0
89.3 to 93.1
Carbon (C), % 2.2 to 2.5
0
Chromium (Cr), % 11.5 to 13.5
0.15 to 0.25
Copper (Cu), % 0 to 0.25
3.7 to 4.5
Iron (Fe), % 76.6 to 81.9
0 to 0.8
Magnesium (Mg), % 0
1.2 to 1.7
Manganese (Mn), % 0 to 0.6
0 to 0.1
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
1.8 to 2.3
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0 to 0.6
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0.070 to 0.2
Vanadium (V), % 3.8 to 4.4
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15