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SAE-AISI D7 Steel vs. EN AC-46100 Aluminum

SAE-AISI D7 steel belongs to the iron alloys classification, while EN AC-46100 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D7 steel and the bottom bar is EN AC-46100 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 73
28
Tensile Strength: Ultimate (UTS), MPa 800 to 2120
270

Thermal Properties

Latent Heat of Fusion, J/g 270
550
Melting Completion (Liquidus), °C 1440
600
Melting Onset (Solidus), °C 1400
540
Specific Heat Capacity, J/kg-K 480
890
Thermal Conductivity, W/m-K 27
110
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 7.6
2.7
Embodied Carbon, kg CO2/kg material 11
7.6
Embodied Energy, MJ/kg 180
140
Embodied Water, L/kg 130
1030

Common Calculations

Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 25
51
Strength to Weight: Axial, points 29 to 78
27
Strength to Weight: Bending, points 25 to 48
34
Thermal Diffusivity, mm2/s 7.4
44
Thermal Shock Resistance, points 27 to 72
12

Alloy Composition

Aluminum (Al), % 0
80.4 to 88.5
Carbon (C), % 2.2 to 2.5
0
Chromium (Cr), % 11.5 to 13.5
0 to 0.15
Copper (Cu), % 0 to 0.25
1.5 to 2.5
Iron (Fe), % 76.6 to 81.9
0 to 1.1
Lead (Pb), % 0
0 to 0.25
Magnesium (Mg), % 0
0 to 0.3
Manganese (Mn), % 0 to 0.6
0 to 0.55
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.45
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
10 to 12
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 3.8 to 4.4
0
Zinc (Zn), % 0
0 to 1.7
Residuals, % 0
0 to 0.25