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SAE-AISI D7 Steel vs. EN AC-46500 Aluminum

SAE-AISI D7 steel belongs to the iron alloys classification, while EN AC-46500 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI D7 steel and the bottom bar is EN AC-46500 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
74
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 73
28
Tensile Strength: Ultimate (UTS), MPa 800 to 2120
270

Thermal Properties

Latent Heat of Fusion, J/g 270
520
Melting Completion (Liquidus), °C 1440
610
Melting Onset (Solidus), °C 1400
520
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 27
100
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 7.6
2.9
Embodied Carbon, kg CO2/kg material 11
7.6
Embodied Energy, MJ/kg 180
140
Embodied Water, L/kg 130
1030

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 25
49
Strength to Weight: Axial, points 29 to 78
26
Strength to Weight: Bending, points 25 to 48
32
Thermal Diffusivity, mm2/s 7.4
41
Thermal Shock Resistance, points 27 to 72
12

Alloy Composition

Aluminum (Al), % 0
77.9 to 90
Carbon (C), % 2.2 to 2.5
0
Chromium (Cr), % 11.5 to 13.5
0 to 0.15
Copper (Cu), % 0 to 0.25
2.0 to 4.0
Iron (Fe), % 76.6 to 81.9
0 to 1.3
Lead (Pb), % 0
0 to 0.35
Magnesium (Mg), % 0
0.050 to 0.55
Manganese (Mn), % 0 to 0.6
0 to 0.55
Molybdenum (Mo), % 0.7 to 1.2
0
Nickel (Ni), % 0 to 0.3
0 to 0.55
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
8.0 to 11
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Vanadium (V), % 3.8 to 4.4
0
Zinc (Zn), % 0
0 to 3.0
Residuals, % 0
0 to 0.25