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SAE-AISI F1 Steel vs. 4015 Aluminum

SAE-AISI F1 steel belongs to the iron alloys classification, while 4015 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI F1 steel and the bottom bar is 4015 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 620 to 2320
130 to 220

Thermal Properties

Latent Heat of Fusion, J/g 250
420
Melting Completion (Liquidus), °C 1480
640
Melting Onset (Solidus), °C 1430
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 45
160
Thermal Expansion, µm/m-K 13
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.3
41
Electrical Conductivity: Equal Weight (Specific), % IACS 8.3
130

Otherwise Unclassified Properties

Base Metal Price, % relative 5.0
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 1.7
8.1
Embodied Energy, MJ/kg 24
150
Embodied Water, L/kg 46
1160

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 22 to 82
13 to 22
Strength to Weight: Bending, points 20 to 49
21 to 30
Thermal Diffusivity, mm2/s 12
66
Thermal Shock Resistance, points 19 to 70
5.7 to 9.7

Alloy Composition

Aluminum (Al), % 0
94.9 to 97.9
Carbon (C), % 1.0 to 1.3
0
Copper (Cu), % 0
0 to 0.2
Iron (Fe), % 95.9 to 98
0 to 0.7
Magnesium (Mg), % 0
0.1 to 0.5
Manganese (Mn), % 0 to 0.5
0.6 to 1.2
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.1 to 0.5
1.4 to 2.2
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 1.0 to 1.8
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants