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SAE-AISI H19 Steel vs. 4145 Aluminum

SAE-AISI H19 steel belongs to the iron alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI H19 steel and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
73
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 75
28
Tensile Strength: Ultimate (UTS), MPa 720 to 1990
120

Thermal Properties

Latent Heat of Fusion, J/g 260
540
Melting Completion (Liquidus), °C 1540
590
Melting Onset (Solidus), °C 1490
520
Specific Heat Capacity, J/kg-K 460
880
Thermal Conductivity, W/m-K 29
100
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Base Metal Price, % relative 22
10
Density, g/cm3 8.2
2.8
Embodied Carbon, kg CO2/kg material 7.5
7.6
Embodied Energy, MJ/kg 110
140
Embodied Water, L/kg 110
1040

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 24 to 68
12
Strength to Weight: Bending, points 22 to 43
19
Thermal Diffusivity, mm2/s 7.9
42
Thermal Shock Resistance, points 21 to 59
5.5

Alloy Composition

Aluminum (Al), % 0
83 to 87.4
Carbon (C), % 0.32 to 0.45
0
Chromium (Cr), % 4.0 to 4.8
0 to 0.15
Cobalt (Co), % 4.0 to 4.5
0
Copper (Cu), % 0 to 0.25
3.3 to 4.7
Iron (Fe), % 81.4 to 85.5
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0.2 to 0.5
0 to 0.15
Molybdenum (Mo), % 0.3 to 0.55
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.5
9.3 to 10.7
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 3.8 to 4.5
0
Vanadium (V), % 1.8 to 2.2
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15