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SAE-AISI H21 Steel vs. 4145 Aluminum

SAE-AISI H21 steel belongs to the iron alloys classification, while 4145 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI H21 steel and the bottom bar is 4145 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
73
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 76
28
Tensile Strength: Ultimate (UTS), MPa 720 to 1790
120

Thermal Properties

Latent Heat of Fusion, J/g 250
540
Melting Completion (Liquidus), °C 1630
590
Melting Onset (Solidus), °C 1580
520
Specific Heat Capacity, J/kg-K 440
880
Thermal Conductivity, W/m-K 27
100
Thermal Expansion, µm/m-K 11
21

Otherwise Unclassified Properties

Base Metal Price, % relative 23
10
Density, g/cm3 8.5
2.8
Embodied Carbon, kg CO2/kg material 4.5
7.6
Embodied Energy, MJ/kg 68
140
Embodied Water, L/kg 72
1040

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 23 to 58
12
Strength to Weight: Bending, points 21 to 38
19
Thermal Diffusivity, mm2/s 7.1
42
Thermal Shock Resistance, points 24 to 59
5.5

Alloy Composition

Aluminum (Al), % 0
83 to 87.4
Carbon (C), % 0.28 to 0.36
0
Chromium (Cr), % 3.0 to 3.8
0 to 0.15
Copper (Cu), % 0 to 0.25
3.3 to 4.7
Iron (Fe), % 87.6 to 93.8
0 to 0.8
Magnesium (Mg), % 0
0 to 0.15
Manganese (Mn), % 0.15 to 0.4
0 to 0.15
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.5
9.3 to 10.7
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 8.5 to 10
0
Vanadium (V), % 0.3 to 0.6
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15