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SAE-AISI H23 Steel vs. 5040 Aluminum

SAE-AISI H23 steel belongs to the iron alloys classification, while 5040 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI H23 steel and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Poisson's Ratio 0.28
0.33
Shear Modulus, GPa 80
26
Tensile Strength: Ultimate (UTS), MPa 760 to 1550
240 to 260

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1680
650
Melting Onset (Solidus), °C 1630
600
Specific Heat Capacity, J/kg-K 440
900
Thermal Conductivity, W/m-K 20
160
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 34
9.5
Density, g/cm3 8.7
2.8
Embodied Carbon, kg CO2/kg material 6.9
8.3
Embodied Energy, MJ/kg 110
150
Embodied Water, L/kg 120
1180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 24 to 49
24 to 26
Strength to Weight: Bending, points 21 to 34
31 to 32
Thermal Diffusivity, mm2/s 5.2
64
Thermal Shock Resistance, points 23 to 47
10 to 11

Alloy Composition

Aluminum (Al), % 0
95.2 to 98
Carbon (C), % 0.25 to 0.35
0
Chromium (Cr), % 11 to 12.8
0.1 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 71.3 to 76.7
0 to 0.7
Magnesium (Mg), % 0
1.0 to 1.5
Manganese (Mn), % 0.15 to 0.4
0.9 to 1.4
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.6
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 11 to 12.8
0
Vanadium (V), % 0.75 to 1.3
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15