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SAE-AISI H25 Steel vs. 296.0 Aluminum

SAE-AISI H25 steel belongs to the iron alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI H25 steel and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 79
27
Tensile Strength: Ultimate (UTS), MPa 710 to 1620
260 to 270

Thermal Properties

Latent Heat of Fusion, J/g 250
420
Melting Completion (Liquidus), °C 1750
630
Melting Onset (Solidus), °C 1700
540
Specific Heat Capacity, J/kg-K 420
870
Thermal Conductivity, W/m-K 26
130 to 150
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Base Metal Price, % relative 38
11
Density, g/cm3 9.1
3.0
Embodied Carbon, kg CO2/kg material 6.2
7.8
Embodied Energy, MJ/kg 93
150
Embodied Water, L/kg 83
1110

Common Calculations

Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 22
46
Strength to Weight: Axial, points 22 to 50
24 to 25
Strength to Weight: Bending, points 20 to 34
30 to 31
Thermal Diffusivity, mm2/s 6.7
51 to 56
Thermal Shock Resistance, points 22 to 49
12

Alloy Composition

Aluminum (Al), % 0
89 to 94
Carbon (C), % 0.22 to 0.32
0
Chromium (Cr), % 3.8 to 4.5
0
Copper (Cu), % 0 to 0.25
4.0 to 5.0
Iron (Fe), % 77.2 to 81.3
0 to 1.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.15 to 0.4
0 to 0.35
Nickel (Ni), % 0 to 0.3
0 to 0.35
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.4
2.0 to 3.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 14 to 16
0
Vanadium (V), % 0.4 to 0.6
0
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.35