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SAE-AISI H25 Steel vs. A535.0 Aluminum

SAE-AISI H25 steel belongs to the iron alloys classification, while A535.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI H25 steel and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
67
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 79
25
Tensile Strength: Ultimate (UTS), MPa 710 to 1620
250

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Melting Completion (Liquidus), °C 1750
620
Melting Onset (Solidus), °C 1700
550
Specific Heat Capacity, J/kg-K 420
910
Thermal Conductivity, W/m-K 26
100
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 38
9.5
Density, g/cm3 9.1
2.6
Embodied Carbon, kg CO2/kg material 6.2
9.3
Embodied Energy, MJ/kg 93
160
Embodied Water, L/kg 83
1180

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 22 to 50
26
Strength to Weight: Bending, points 20 to 34
33
Thermal Diffusivity, mm2/s 6.7
42
Thermal Shock Resistance, points 22 to 49
11

Alloy Composition

Aluminum (Al), % 0
91.4 to 93.4
Carbon (C), % 0.22 to 0.32
0
Chromium (Cr), % 3.8 to 4.5
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 77.2 to 81.3
0 to 0.2
Magnesium (Mg), % 0
6.5 to 7.5
Manganese (Mn), % 0.15 to 0.4
0.1 to 0.25
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.4
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 14 to 16
0
Vanadium (V), % 0.4 to 0.6
0
Residuals, % 0
0 to 0.15