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SAE-AISI M2 Steel vs. 4004 Aluminum

SAE-AISI M2 steel belongs to the iron alloys classification, while 4004 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M2 steel and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
71
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 760 to 2150
110

Thermal Properties

Latent Heat of Fusion, J/g 260
540
Melting Completion (Liquidus), °C 1610
600
Melting Onset (Solidus), °C 1570
560
Specific Heat Capacity, J/kg-K 440
910
Thermal Conductivity, W/m-K 22
130
Thermal Expansion, µm/m-K 10
22

Otherwise Unclassified Properties

Base Metal Price, % relative 24
9.5
Density, g/cm3 8.4
2.6
Embodied Carbon, kg CO2/kg material 8.8
8.0
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 98
1070

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 23
54
Strength to Weight: Axial, points 25 to 71
12
Strength to Weight: Bending, points 22 to 44
20
Thermal Diffusivity, mm2/s 5.9
58
Thermal Shock Resistance, points 27 to 76
5.1

Alloy Composition

Aluminum (Al), % 0
86 to 90
Carbon (C), % 0.78 to 1.1
0
Chromium (Cr), % 3.8 to 4.5
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 78.5 to 83.4
0 to 0.8
Magnesium (Mg), % 0
1.0 to 2.0
Manganese (Mn), % 0.15 to 0.4
0 to 0.1
Molybdenum (Mo), % 4.5 to 5.5
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.45
9.0 to 10.5
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 5.5 to 6.8
0
Vanadium (V), % 1.8 to 2.2
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15