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SAE-AISI M2 Steel vs. 6065 Aluminum

SAE-AISI M2 steel belongs to the iron alloys classification, while 6065 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M2 steel and the bottom bar is 6065 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 77
26
Tensile Strength: Ultimate (UTS), MPa 760 to 2150
310 to 400

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1610
640
Melting Onset (Solidus), °C 1570
590
Specific Heat Capacity, J/kg-K 440
890
Thermal Conductivity, W/m-K 22
170
Thermal Expansion, µm/m-K 10
23

Otherwise Unclassified Properties

Base Metal Price, % relative 24
11
Density, g/cm3 8.4
2.8
Embodied Carbon, kg CO2/kg material 8.8
8.4
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 98
1200

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
49
Strength to Weight: Axial, points 25 to 71
31 to 40
Strength to Weight: Bending, points 22 to 44
36 to 43
Thermal Diffusivity, mm2/s 5.9
67
Thermal Shock Resistance, points 27 to 76
14 to 18

Alloy Composition

Aluminum (Al), % 0
94.4 to 98.2
Bismuth (Bi), % 0
0.5 to 1.5
Carbon (C), % 0.78 to 1.1
0
Chromium (Cr), % 3.8 to 4.5
0 to 0.15
Copper (Cu), % 0 to 0.25
0.15 to 0.4
Iron (Fe), % 78.5 to 83.4
0 to 0.7
Lead (Pb), % 0
0 to 0.050
Magnesium (Mg), % 0
0.8 to 1.2
Manganese (Mn), % 0.15 to 0.4
0 to 0.15
Molybdenum (Mo), % 4.5 to 5.5
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.45
0.4 to 0.8
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 5.5 to 6.8
0
Vanadium (V), % 1.8 to 2.2
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0 to 0.15
Residuals, % 0
0 to 0.15