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SAE-AISI M3 Class 2 Steel vs. 8090 Aluminum

SAE-AISI M3 class 2 steel belongs to the iron alloys classification, while 8090 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M3 class 2 steel and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
67
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 77
25
Tensile Strength: Ultimate (UTS), MPa 770 to 2210
340 to 490

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1620
660
Melting Onset (Solidus), °C 1570
600
Specific Heat Capacity, J/kg-K 440
960
Thermal Conductivity, W/m-K 26
95 to 160
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 25
18
Density, g/cm3 8.3
2.7
Embodied Carbon, kg CO2/kg material 12
8.6
Embodied Energy, MJ/kg 180
170
Embodied Water, L/kg 110
1160

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 23
50
Strength to Weight: Axial, points 26 to 74
34 to 49
Strength to Weight: Bending, points 22 to 45
39 to 50
Thermal Diffusivity, mm2/s 7.2
36 to 60
Thermal Shock Resistance, points 24 to 69
15 to 22

Alloy Composition

Aluminum (Al), % 0
93 to 98.4
Carbon (C), % 1.2 to 1.3
0
Chromium (Cr), % 3.8 to 4.5
0 to 0.1
Copper (Cu), % 0 to 0.25
1.0 to 1.6
Iron (Fe), % 75.8 to 82.3
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0
0.6 to 1.3
Manganese (Mn), % 0.15 to 0.4
0 to 0.1
Molybdenum (Mo), % 4.8 to 6.5
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.45
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 5.0 to 6.8
0
Vanadium (V), % 2.8 to 3.8
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0
0 to 0.15