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SAE-AISI M41 Steel vs. 7003 Aluminum

SAE-AISI M41 steel belongs to the iron alloys classification, while 7003 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M41 steel and the bottom bar is 7003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
70
Poisson's Ratio 0.29
0.32
Shear Modulus, GPa 77
26
Tensile Strength: Ultimate (UTS), MPa 800 to 2290
350 to 390

Thermal Properties

Latent Heat of Fusion, J/g 260
380
Melting Completion (Liquidus), °C 1600
630
Melting Onset (Solidus), °C 1550
510
Specific Heat Capacity, J/kg-K 440
870
Thermal Conductivity, W/m-K 22
150
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 33
9.5
Density, g/cm3 8.4
2.9
Embodied Carbon, kg CO2/kg material 9.1
8.1
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 120
1140

Common Calculations

Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 23
47
Strength to Weight: Axial, points 26 to 76
33 to 37
Strength to Weight: Bending, points 23 to 46
37 to 40
Thermal Diffusivity, mm2/s 6.0
59
Thermal Shock Resistance, points 25 to 71
15 to 17

Alloy Composition

Aluminum (Al), % 0
90.6 to 94.5
Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.8 to 4.5
0 to 0.2
Cobalt (Co), % 4.8 to 5.8
0
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 73.4 to 78.9
0 to 0.35
Magnesium (Mg), % 0
0.5 to 1.0
Manganese (Mn), % 0.2 to 0.6
0 to 0.3
Molybdenum (Mo), % 3.3 to 4.3
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.5
0 to 0.3
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 6.3 to 7.0
0
Vanadium (V), % 1.8 to 2.3
0
Zinc (Zn), % 0
5.0 to 6.5
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15