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SAE-AISI M42 Steel vs. 4047 Aluminum

SAE-AISI M42 steel belongs to the iron alloys classification, while 4047 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is 4047 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
27
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
120

Thermal Properties

Latent Heat of Fusion, J/g 270
570
Melting Completion (Liquidus), °C 1540
580
Melting Onset (Solidus), °C 1490
580
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 20
130
Thermal Expansion, µm/m-K 12
21

Otherwise Unclassified Properties

Base Metal Price, % relative 30
9.5
Density, g/cm3 8.2
2.5
Embodied Carbon, kg CO2/kg material 7.4
7.7
Embodied Energy, MJ/kg 100
140
Embodied Water, L/kg 140
1050

Common Calculations

Stiffness to Weight: Axial, points 14
16
Stiffness to Weight: Bending, points 24
55
Strength to Weight: Axial, points 28 to 79
13
Strength to Weight: Bending, points 24 to 48
21
Thermal Diffusivity, mm2/s 5.4
59
Thermal Shock Resistance, points 25 to 71
5.6

Alloy Composition

Aluminum (Al), % 0
85.3 to 89
Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.5 to 4.3
0
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.3
Iron (Fe), % 76.3 to 81
0 to 0.8
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.15 to 0.4
0 to 0.15
Molybdenum (Mo), % 9.0 to 10
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.65
11 to 13
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15