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SAE-AISI M42 Steel vs. AWS E2594

Both SAE-AISI M42 steel and AWS E2594 are iron alloys. They have 68% of their average alloy composition in common. There are 22 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is AWS E2594.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
210
Poisson's Ratio 0.29
0.27
Shear Modulus, GPa 78
81
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
850

Thermal Properties

Latent Heat of Fusion, J/g 270
300
Melting Completion (Liquidus), °C 1540
1440
Melting Onset (Solidus), °C 1490
1400
Specific Heat Capacity, J/kg-K 450
480
Thermal Conductivity, W/m-K 20
16
Thermal Expansion, µm/m-K 12
14

Otherwise Unclassified Properties

Base Metal Price, % relative 30
22
Density, g/cm3 8.2
7.8
Embodied Carbon, kg CO2/kg material 7.4
4.3
Embodied Energy, MJ/kg 100
60
Embodied Water, L/kg 140
190

Common Calculations

PREN (Pitting Resistance) 38
43
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 24
25
Strength to Weight: Axial, points 28 to 79
30
Strength to Weight: Bending, points 24 to 48
25
Thermal Diffusivity, mm2/s 5.4
4.3
Thermal Shock Resistance, points 25 to 71
21

Alloy Composition

Carbon (C), % 1.1 to 1.2
0 to 0.040
Chromium (Cr), % 3.5 to 4.3
24 to 27
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.75
Iron (Fe), % 76.3 to 81
53.8 to 63.8
Manganese (Mn), % 0.15 to 0.4
0.5 to 2.0
Molybdenum (Mo), % 9.0 to 10
3.5 to 4.5
Nickel (Ni), % 0 to 0.3
8.0 to 10.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0 to 0.030
0 to 0.040
Silicon (Si), % 0.15 to 0.65
0 to 1.0
Sulfur (S), % 0 to 0.030
0 to 0.030
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0