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SAE-AISI M42 Steel vs. AWS ER120S-1

Both SAE-AISI M42 steel and AWS ER120S-1 are iron alloys. They have 80% of their average alloy composition in common. There are 21 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is AWS ER120S-1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
190
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 78
73
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
930

Thermal Properties

Latent Heat of Fusion, J/g 270
260
Melting Completion (Liquidus), °C 1540
1460
Melting Onset (Solidus), °C 1490
1410
Specific Heat Capacity, J/kg-K 450
470
Thermal Conductivity, W/m-K 20
46
Thermal Expansion, µm/m-K 12
13

Otherwise Unclassified Properties

Base Metal Price, % relative 30
4.2
Density, g/cm3 8.2
7.8
Embodied Carbon, kg CO2/kg material 7.4
1.9
Embodied Energy, MJ/kg 100
25
Embodied Water, L/kg 140
56

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
24
Strength to Weight: Axial, points 28 to 79
33
Strength to Weight: Bending, points 24 to 48
27
Thermal Diffusivity, mm2/s 5.4
13
Thermal Shock Resistance, points 25 to 71
27

Alloy Composition

Aluminum (Al), % 0
0 to 0.1
Carbon (C), % 1.1 to 1.2
0 to 0.1
Chromium (Cr), % 3.5 to 4.3
0 to 0.6
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 76.3 to 81
92.4 to 96.1
Manganese (Mn), % 0.15 to 0.4
1.4 to 1.8
Molybdenum (Mo), % 9.0 to 10
0.3 to 0.65
Nickel (Ni), % 0 to 0.3
2.0 to 2.8
Phosphorus (P), % 0 to 0.030
0 to 0.010
Silicon (Si), % 0.15 to 0.65
0.25 to 0.6
Sulfur (S), % 0 to 0.030
0 to 0.010
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 1.2 to 1.9
0
Vanadium (V), % 1.0 to 1.4
0 to 0.030
Zirconium (Zr), % 0
0 to 0.1
Residuals, % 0
0 to 0.5