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SAE-AISI M42 Steel vs. ZE63A Magnesium

SAE-AISI M42 steel belongs to the iron alloys classification, while ZE63A magnesium belongs to the magnesium alloys. There are 21 material properties with values for both materials. Properties with values for just one material (14, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M42 steel and the bottom bar is ZE63A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
46
Poisson's Ratio 0.29
0.29
Shear Modulus, GPa 78
17
Tensile Strength: Ultimate (UTS), MPa 810 to 2310
300

Thermal Properties

Latent Heat of Fusion, J/g 270
330
Melting Completion (Liquidus), °C 1540
510
Melting Onset (Solidus), °C 1490
390
Specific Heat Capacity, J/kg-K 450
950
Thermal Conductivity, W/m-K 20
110
Thermal Expansion, µm/m-K 12
27

Otherwise Unclassified Properties

Base Metal Price, % relative 30
22
Density, g/cm3 8.2
2.0
Embodied Carbon, kg CO2/kg material 7.4
24
Embodied Energy, MJ/kg 100
180
Embodied Water, L/kg 140
920

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 24
58
Strength to Weight: Axial, points 28 to 79
40
Strength to Weight: Bending, points 24 to 48
48
Thermal Diffusivity, mm2/s 5.4
57
Thermal Shock Resistance, points 25 to 71
17

Alloy Composition

Carbon (C), % 1.1 to 1.2
0
Chromium (Cr), % 3.5 to 4.3
0
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 76.3 to 81
0
Magnesium (Mg), % 0
89.6 to 92
Manganese (Mn), % 0.15 to 0.4
0
Molybdenum (Mo), % 9.0 to 10
0
Nickel (Ni), % 0 to 0.3
0 to 0.010
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.65
0
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 1.2 to 1.9
0
Unspecified Rare Earths, % 0
2.1 to 3.0
Vanadium (V), % 1.0 to 1.4
0
Zinc (Zn), % 0
5.5 to 6.0
Zirconium (Zr), % 0
0.4 to 1.0
Residuals, % 0
0 to 0.3