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SAE-AISI M46 Steel vs. 296.0 Aluminum

SAE-AISI M46 steel belongs to the iron alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M46 steel and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
72
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 77
27
Tensile Strength: Ultimate (UTS), MPa 800 to 2300
260 to 270

Thermal Properties

Latent Heat of Fusion, J/g 270
420
Melting Completion (Liquidus), °C 1540
630
Melting Onset (Solidus), °C 1500
540
Specific Heat Capacity, J/kg-K 450
870
Thermal Conductivity, W/m-K 18
130 to 150
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Base Metal Price, % relative 33
11
Density, g/cm3 8.1
3.0
Embodied Carbon, kg CO2/kg material 12
7.8
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 150
1110

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
46
Strength to Weight: Axial, points 27 to 78
24 to 25
Strength to Weight: Bending, points 24 to 48
30 to 31
Thermal Diffusivity, mm2/s 4.9
51 to 56
Thermal Shock Resistance, points 25 to 71
12

Alloy Composition

Aluminum (Al), % 0
89 to 94
Carbon (C), % 1.2 to 1.3
0
Chromium (Cr), % 3.7 to 4.2
0
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
4.0 to 5.0
Iron (Fe), % 70 to 73.8
0 to 1.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.2 to 0.4
0 to 0.35
Molybdenum (Mo), % 8.0 to 8.5
0
Nickel (Ni), % 0 to 0.3
0 to 0.35
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.4 to 0.65
2.0 to 3.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 1.9 to 2.2
0
Vanadium (V), % 3.0 to 3.3
0
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.35