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SAE-AISI M46 Steel vs. 6012 Aluminum

SAE-AISI M46 steel belongs to the iron alloys classification, while 6012 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M46 steel and the bottom bar is 6012 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 77
26
Tensile Strength: Ultimate (UTS), MPa 800 to 2300
220 to 320

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1540
640
Melting Onset (Solidus), °C 1500
570
Specific Heat Capacity, J/kg-K 450
890
Thermal Conductivity, W/m-K 18
160
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 33
9.5
Density, g/cm3 8.1
2.9
Embodied Carbon, kg CO2/kg material 12
8.2
Embodied Energy, MJ/kg 180
150
Embodied Water, L/kg 150
1170

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 24
48
Strength to Weight: Axial, points 27 to 78
22 to 32
Strength to Weight: Bending, points 24 to 48
29 to 37
Thermal Diffusivity, mm2/s 4.9
62
Thermal Shock Resistance, points 25 to 71
10 to 14

Alloy Composition

Aluminum (Al), % 0
92.2 to 98
Bismuth (Bi), % 0
0 to 0.7
Carbon (C), % 1.2 to 1.3
0
Chromium (Cr), % 3.7 to 4.2
0 to 0.3
Cobalt (Co), % 7.8 to 8.8
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 70 to 73.8
0 to 0.5
Lead (Pb), % 0
0.4 to 2.0
Magnesium (Mg), % 0
0.6 to 1.2
Manganese (Mn), % 0.2 to 0.4
0.4 to 1.0
Molybdenum (Mo), % 8.0 to 8.5
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.4 to 0.65
0.6 to 1.4
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 1.9 to 2.2
0
Vanadium (V), % 3.0 to 3.3
0
Zinc (Zn), % 0
0 to 0.3
Residuals, % 0
0 to 0.15