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SAE-AISI M48 Steel vs. 5154 Aluminum

SAE-AISI M48 steel belongs to the iron alloys classification, while 5154 aluminum belongs to the aluminum alloys. There are 19 material properties with values for both materials. Properties with values for just one material (13, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M48 steel and the bottom bar is 5154 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
26
Tensile Strength: Ultimate (UTS), MPa 890 to 2390
240 to 360

Thermal Properties

Latent Heat of Fusion, J/g 260
400
Melting Completion (Liquidus), °C 1670
640
Melting Onset (Solidus), °C 1620
590
Specific Heat Capacity, J/kg-K 420
900
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 48
9.5
Density, g/cm3 8.7
2.7
Embodied Carbon, kg CO2/kg material 13
8.8
Embodied Energy, MJ/kg 190
150
Embodied Water, L/kg 160
1180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 28 to 76
25 to 37
Strength to Weight: Bending, points 23 to 45
32 to 42
Thermal Shock Resistance, points 26 to 71
10 to 16

Alloy Composition

Aluminum (Al), % 0
94.4 to 96.8
Carbon (C), % 1.4 to 1.5
0
Chromium (Cr), % 3.5 to 4.0
0.15 to 0.35
Cobalt (Co), % 8.0 to 10
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 63.8 to 69.8
0 to 0.4
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0.15 to 0.4
0 to 0.1
Molybdenum (Mo), % 4.8 to 5.5
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.4
0 to 0.25
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 9.5 to 10.5
0
Vanadium (V), % 2.8 to 3.3
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants