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SAE-AISI M7 Steel vs. 5254 Aluminum

SAE-AISI M7 steel belongs to the iron alloys classification, while 5254 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI M7 steel and the bottom bar is 5254 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 77
26
Tensile Strength: Ultimate (UTS), MPa 760 to 2210
240 to 350

Thermal Properties

Latent Heat of Fusion, J/g 270
400
Melting Completion (Liquidus), °C 1560
640
Melting Onset (Solidus), °C 1510
590
Specific Heat Capacity, J/kg-K 450
900
Thermal Conductivity, W/m-K 28
130
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 18
9.5
Density, g/cm3 8.1
2.7
Embodied Carbon, kg CO2/kg material 8.9
8.8
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 100
1180

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 26 to 76
25 to 37
Strength to Weight: Bending, points 23 to 47
32 to 41
Thermal Diffusivity, mm2/s 7.8
52
Thermal Shock Resistance, points 24 to 69
10 to 16

Alloy Composition

Aluminum (Al), % 0
94.4 to 96.8
Carbon (C), % 1.0 to 1.1
0
Chromium (Cr), % 3.5 to 4.0
0.15 to 0.35
Copper (Cu), % 0 to 0.25
0 to 0.050
Iron (Fe), % 79.8 to 83.8
0 to 0.45
Magnesium (Mg), % 0
3.1 to 3.9
Manganese (Mn), % 0.15 to 0.4
0 to 0.010
Molybdenum (Mo), % 8.2 to 9.2
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.55
0 to 0.45
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.050
Tungsten (W), % 1.4 to 2.1
0
Vanadium (V), % 1.8 to 2.3
0
Zinc (Zn), % 0
0 to 0.2
Residuals, % 0
0 to 0.15

Comparable Variants