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SAE-AISI O7 Steel vs. 6005 Aluminum

SAE-AISI O7 steel belongs to the iron alloys classification, while 6005 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI O7 steel and the bottom bar is 6005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 680 to 2110
190 to 310

Thermal Properties

Latent Heat of Fusion, J/g 250
410
Melting Completion (Liquidus), °C 1480
650
Melting Onset (Solidus), °C 1430
610
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 41
180 to 200
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.6
54
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
180

Otherwise Unclassified Properties

Base Metal Price, % relative 6.0
9.5
Density, g/cm3 7.9
2.7
Embodied Carbon, kg CO2/kg material 2.3
8.3
Embodied Energy, MJ/kg 33
150
Embodied Water, L/kg 52
1180

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
51
Strength to Weight: Axial, points 24 to 74
20 to 32
Strength to Weight: Bending, points 22 to 46
28 to 38
Thermal Diffusivity, mm2/s 11
74 to 83
Thermal Shock Resistance, points 23 to 70
8.6 to 14

Alloy Composition

Aluminum (Al), % 0
97.5 to 99
Carbon (C), % 1.1 to 1.3
0
Chromium (Cr), % 0.35 to 0.85
0 to 0.1
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 92.9 to 97.6
0 to 0.35
Magnesium (Mg), % 0
0.4 to 0.6
Manganese (Mn), % 0 to 1.0
0 to 0.1
Molybdenum (Mo), % 0 to 0.3
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0 to 0.6
0.6 to 0.9
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 1.0 to 2.0
0
Vanadium (V), % 0 to 0.4
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15