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SAE-AISI S1 Steel vs. 444.0 Aluminum

SAE-AISI S1 steel belongs to the iron alloys classification, while 444.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI S1 steel and the bottom bar is 444.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
71
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
27
Tensile Strength: Ultimate (UTS), MPa 690 to 1840
190

Thermal Properties

Latent Heat of Fusion, J/g 260
500
Melting Completion (Liquidus), °C 1500
610
Melting Onset (Solidus), °C 1450
600
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 41
160
Thermal Expansion, µm/m-K 12
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.7
40
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
140

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
9.5
Density, g/cm3 8.0
2.6
Embodied Carbon, kg CO2/kg material 2.6
7.9
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 56
1110

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 24
53
Strength to Weight: Axial, points 24 to 64
20
Strength to Weight: Bending, points 22 to 42
28
Thermal Diffusivity, mm2/s 11
67
Thermal Shock Resistance, points 21 to 56
8.8

Alloy Composition

Aluminum (Al), % 0
90.5 to 93.5
Carbon (C), % 0.4 to 0.55
0
Chromium (Cr), % 1.0 to 1.8
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 91.6 to 96.7
0 to 0.6
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.1 to 0.4
0 to 0.35
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 1.2
6.5 to 7.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 1.5 to 3.0
0
Vanadium (V), % 0.15 to 0.3
0
Zinc (Zn), % 0
0 to 0.35
Residuals, % 0
0 to 0.15