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SAE-AISI S1 Steel vs. 6025 Aluminum

SAE-AISI S1 steel belongs to the iron alloys classification, while 6025 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI S1 steel and the bottom bar is 6025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 73
26
Tensile Strength: Ultimate (UTS), MPa 690 to 1840
190 to 240

Thermal Properties

Latent Heat of Fusion, J/g 260
410
Melting Completion (Liquidus), °C 1500
650
Melting Onset (Solidus), °C 1450
550
Specific Heat Capacity, J/kg-K 470
900
Thermal Conductivity, W/m-K 41
130
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.7
33
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
110

Otherwise Unclassified Properties

Base Metal Price, % relative 8.0
9.5
Density, g/cm3 8.0
2.8
Embodied Carbon, kg CO2/kg material 2.6
8.5
Embodied Energy, MJ/kg 37
150
Embodied Water, L/kg 56
1160

Common Calculations

Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 24
50
Strength to Weight: Axial, points 24 to 64
19 to 24
Strength to Weight: Bending, points 22 to 42
26 to 31
Thermal Diffusivity, mm2/s 11
54
Thermal Shock Resistance, points 21 to 56
8.2 to 10

Alloy Composition

Aluminum (Al), % 0
91.7 to 96.3
Carbon (C), % 0.4 to 0.55
0
Chromium (Cr), % 1.0 to 1.8
0 to 0.2
Copper (Cu), % 0 to 0.25
0.2 to 0.7
Iron (Fe), % 91.6 to 96.7
0 to 0.7
Magnesium (Mg), % 0
2.1 to 3.0
Manganese (Mn), % 0.1 to 0.4
0.6 to 1.4
Molybdenum (Mo), % 0 to 0.5
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 1.2
0.8 to 1.5
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 1.5 to 3.0
0
Vanadium (V), % 0.15 to 0.3
0
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.15

Comparable Variants