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SAE-AISI S5 Steel vs. 850.0 Aluminum

SAE-AISI S5 steel belongs to the iron alloys classification, while 850.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI S5 steel and the bottom bar is 850.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
69
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
26
Tensile Strength: Ultimate (UTS), MPa 680 to 1940
140

Thermal Properties

Latent Heat of Fusion, J/g 280
380
Melting Completion (Liquidus), °C 1440
650
Melting Onset (Solidus), °C 1400
370
Specific Heat Capacity, J/kg-K 480
850
Thermal Conductivity, W/m-K 42
180
Thermal Expansion, µm/m-K 12
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
47
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
140

Otherwise Unclassified Properties

Base Metal Price, % relative 3.1
14
Density, g/cm3 7.7
3.1
Embodied Carbon, kg CO2/kg material 2.1
8.5
Embodied Energy, MJ/kg 29
160
Embodied Water, L/kg 51
1160

Common Calculations

Stiffness to Weight: Axial, points 13
12
Stiffness to Weight: Bending, points 25
44
Strength to Weight: Axial, points 25 to 70
12
Strength to Weight: Bending, points 22 to 45
19
Thermal Diffusivity, mm2/s 11
69
Thermal Shock Resistance, points 23 to 65
6.1

Alloy Composition

Aluminum (Al), % 0
88.3 to 93.1
Carbon (C), % 0.5 to 0.65
0
Chromium (Cr), % 0 to 0.5
0
Copper (Cu), % 0 to 0.25
0.7 to 1.3
Iron (Fe), % 93.6 to 97
0 to 0.7
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.6 to 1.0
0 to 0.1
Molybdenum (Mo), % 0.2 to 1.4
0
Nickel (Ni), % 0
0.7 to 1.3
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 1.8 to 2.3
0 to 0.7
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
5.5 to 7.0
Titanium (Ti), % 0
0 to 0.2
Vanadium (V), % 0 to 0.35
0
Residuals, % 0
0 to 0.3