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SAE-AISI S5 Steel vs. A384.0 Aluminum

SAE-AISI S5 steel belongs to the iron alloys classification, while A384.0 aluminum belongs to the aluminum alloys. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI S5 steel and the bottom bar is A384.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 190
74
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 72
28
Tensile Strength: Ultimate (UTS), MPa 680 to 1940
330

Thermal Properties

Latent Heat of Fusion, J/g 280
550
Melting Completion (Liquidus), °C 1440
610
Melting Onset (Solidus), °C 1400
510
Specific Heat Capacity, J/kg-K 480
880
Thermal Conductivity, W/m-K 42
96
Thermal Expansion, µm/m-K 12
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 7.4
23
Electrical Conductivity: Equal Weight (Specific), % IACS 8.7
73

Otherwise Unclassified Properties

Base Metal Price, % relative 3.1
11
Density, g/cm3 7.7
2.8
Embodied Carbon, kg CO2/kg material 2.1
7.5
Embodied Energy, MJ/kg 29
140
Embodied Water, L/kg 51
1010

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 25
50
Strength to Weight: Axial, points 25 to 70
32
Strength to Weight: Bending, points 22 to 45
38
Thermal Diffusivity, mm2/s 11
39
Thermal Shock Resistance, points 23 to 65
15

Alloy Composition

Aluminum (Al), % 0
79.3 to 86.5
Carbon (C), % 0.5 to 0.65
0
Chromium (Cr), % 0 to 0.5
0
Copper (Cu), % 0 to 0.25
3.0 to 4.5
Iron (Fe), % 93.6 to 97
0 to 1.3
Magnesium (Mg), % 0
0 to 0.1
Manganese (Mn), % 0.6 to 1.0
0 to 0.5
Molybdenum (Mo), % 0.2 to 1.4
0
Nickel (Ni), % 0
0 to 0.5
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 1.8 to 2.3
10.5 to 12
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.35
Vanadium (V), % 0 to 0.35
0
Zinc (Zn), % 0
0 to 1.0
Residuals, % 0
0 to 0.5