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SAE-AISI T15 Steel vs. 4032 Aluminum

SAE-AISI T15 steel belongs to the iron alloys classification, while 4032 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T15 steel and the bottom bar is 4032 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
73
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 76
28
Tensile Strength: Ultimate (UTS), MPa 830 to 2240
390

Thermal Properties

Latent Heat of Fusion, J/g 250
570
Melting Completion (Liquidus), °C 1690
570
Melting Onset (Solidus), °C 1640
530
Specific Heat Capacity, J/kg-K 430
900
Thermal Conductivity, W/m-K 21
140
Thermal Expansion, µm/m-K 12
19

Otherwise Unclassified Properties

Base Metal Price, % relative 43
10
Density, g/cm3 8.7
2.6
Embodied Carbon, kg CO2/kg material 16
7.8
Embodied Energy, MJ/kg 250
140
Embodied Water, L/kg 140
1030

Common Calculations

Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 22
53
Strength to Weight: Axial, points 26 to 71
41
Strength to Weight: Bending, points 22 to 43
45
Thermal Diffusivity, mm2/s 5.6
59
Thermal Shock Resistance, points 26 to 70
20

Alloy Composition

Aluminum (Al), % 0
81.1 to 87.2
Carbon (C), % 1.5 to 1.6
0
Chromium (Cr), % 3.8 to 5.0
0 to 0.1
Cobalt (Co), % 4.8 to 5.3
0
Copper (Cu), % 0 to 0.25
0.5 to 1.3
Iron (Fe), % 67.5 to 73.5
0 to 1.0
Magnesium (Mg), % 0
0.8 to 1.3
Manganese (Mn), % 0.15 to 0.4
0
Molybdenum (Mo), % 0 to 1.0
0
Nickel (Ni), % 0 to 0.3
0.5 to 1.3
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.15 to 0.4
11 to 13.5
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 11.8 to 13
0
Vanadium (V), % 4.5 to 5.3
0
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15