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SAE-AISI T4 Steel vs. 7020 Aluminum

SAE-AISI T4 steel belongs to the iron alloys classification, while 7020 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T4 steel and the bottom bar is 7020 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
70
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26
Tensile Strength: Ultimate (UTS), MPa 800 to 2140
190 to 390

Thermal Properties

Latent Heat of Fusion, J/g 250
380
Melting Completion (Liquidus), °C 1810
650
Melting Onset (Solidus), °C 1750
610
Specific Heat Capacity, J/kg-K 410
880
Thermal Conductivity, W/m-K 21
150
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 55
9.5
Density, g/cm3 9.4
2.9
Embodied Carbon, kg CO2/kg material 8.5
8.3
Embodied Energy, MJ/kg 130
150
Embodied Water, L/kg 120
1150

Common Calculations

Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 21
47
Strength to Weight: Axial, points 24 to 64
18 to 37
Strength to Weight: Bending, points 20 to 39
25 to 41
Thermal Diffusivity, mm2/s 5.4
59
Thermal Shock Resistance, points 24 to 64
8.3 to 17

Alloy Composition

Aluminum (Al), % 0
91.2 to 94.8
Carbon (C), % 0.7 to 0.8
0
Chromium (Cr), % 3.8 to 4.5
0.1 to 0.35
Cobalt (Co), % 4.3 to 5.8
0
Copper (Cu), % 0 to 0.25
0 to 0.2
Iron (Fe), % 66.3 to 72.3
0 to 0.4
Magnesium (Mg), % 0
1.0 to 1.4
Manganese (Mn), % 0.1 to 0.4
0.050 to 0.5
Molybdenum (Mo), % 0.4 to 1.0
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0 to 0.35
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 17.5 to 19
0
Vanadium (V), % 0.8 to 1.2
0
Zinc (Zn), % 0
4.0 to 5.0
Zirconium (Zr), % 0
0.080 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants