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SAE-AISI T4 Steel vs. EN AC-45000 Aluminum

SAE-AISI T4 steel belongs to the iron alloys classification, while EN AC-45000 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T4 steel and the bottom bar is EN AC-45000 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
73
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
27
Tensile Strength: Ultimate (UTS), MPa 800 to 2140
180

Thermal Properties

Latent Heat of Fusion, J/g 250
470
Melting Completion (Liquidus), °C 1810
640
Melting Onset (Solidus), °C 1750
520
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 21
120
Thermal Expansion, µm/m-K 12
22

Otherwise Unclassified Properties

Base Metal Price, % relative 55
11
Density, g/cm3 9.4
3.0
Embodied Carbon, kg CO2/kg material 8.5
7.7
Embodied Energy, MJ/kg 130
140
Embodied Water, L/kg 120
1070

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 21
47
Strength to Weight: Axial, points 24 to 64
17
Strength to Weight: Bending, points 20 to 39
24
Thermal Diffusivity, mm2/s 5.4
47
Thermal Shock Resistance, points 24 to 64
8.0

Alloy Composition

Aluminum (Al), % 0
82.2 to 91.8
Carbon (C), % 0.7 to 0.8
0
Chromium (Cr), % 3.8 to 4.5
0 to 0.15
Cobalt (Co), % 4.3 to 5.8
0
Copper (Cu), % 0 to 0.25
3.0 to 5.0
Iron (Fe), % 66.3 to 72.3
0 to 1.0
Lead (Pb), % 0
0 to 0.3
Magnesium (Mg), % 0
0 to 0.55
Manganese (Mn), % 0.1 to 0.4
0.2 to 0.65
Molybdenum (Mo), % 0.4 to 1.0
0
Nickel (Ni), % 0 to 0.3
0 to 0.45
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
5.0 to 7.0
Sulfur (S), % 0 to 0.030
0
Tin (Sn), % 0
0 to 0.15
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 17.5 to 19
0
Vanadium (V), % 0.8 to 1.2
0
Zinc (Zn), % 0
0 to 2.0
Residuals, % 0
0 to 0.35