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SAE-AISI T5 Steel vs. 296.0 Aluminum

SAE-AISI T5 steel belongs to the iron alloys classification, while 296.0 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T5 steel and the bottom bar is 296.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
72
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
27
Tensile Strength: Ultimate (UTS), MPa 860 to 2140
260 to 270

Thermal Properties

Latent Heat of Fusion, J/g 250
420
Melting Completion (Liquidus), °C 1810
630
Melting Onset (Solidus), °C 1750
540
Specific Heat Capacity, J/kg-K 410
870
Thermal Conductivity, W/m-K 21
130 to 150
Thermal Expansion, µm/m-K 11
22

Otherwise Unclassified Properties

Base Metal Price, % relative 60
11
Density, g/cm3 9.4
3.0
Embodied Carbon, kg CO2/kg material 11
7.8
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 140
1110

Common Calculations

Stiffness to Weight: Axial, points 12
13
Stiffness to Weight: Bending, points 21
46
Strength to Weight: Axial, points 25 to 63
24 to 25
Strength to Weight: Bending, points 21 to 39
30 to 31
Thermal Diffusivity, mm2/s 5.5
51 to 56
Thermal Shock Resistance, points 26 to 66
12

Alloy Composition

Aluminum (Al), % 0
89 to 94
Carbon (C), % 0.75 to 0.85
0
Chromium (Cr), % 3.8 to 5.0
0
Cobalt (Co), % 7.0 to 9.5
0
Copper (Cu), % 0 to 0.25
4.0 to 5.0
Iron (Fe), % 60.6 to 68.3
0 to 1.2
Magnesium (Mg), % 0
0 to 0.050
Manganese (Mn), % 0.2 to 0.4
0 to 0.35
Molybdenum (Mo), % 0.5 to 1.3
0
Nickel (Ni), % 0 to 0.3
0 to 0.35
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
2.0 to 3.0
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.25
Tungsten (W), % 17.5 to 19
0
Vanadium (V), % 1.8 to 2.4
0
Zinc (Zn), % 0
0 to 0.5
Residuals, % 0
0 to 0.35