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SAE-AISI T5 Steel vs. 6101 Aluminum

SAE-AISI T5 steel belongs to the iron alloys classification, while 6101 aluminum belongs to the aluminum alloys. There are 17 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T5 steel and the bottom bar is 6101 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 210
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 80
26

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Melting Completion (Liquidus), °C 1810
650
Melting Onset (Solidus), °C 1750
620
Specific Heat Capacity, J/kg-K 410
900
Thermal Conductivity, W/m-K 21
220 to 230
Thermal Expansion, µm/m-K 11
23

Otherwise Unclassified Properties

Base Metal Price, % relative 60
9.5
Density, g/cm3 9.4
2.7
Embodied Carbon, kg CO2/kg material 11
8.3
Embodied Energy, MJ/kg 170
150
Embodied Water, L/kg 140
1190

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 21
50
Thermal Diffusivity, mm2/s 5.5
89 to 93

Alloy Composition

Aluminum (Al), % 0
97.6 to 99.4
Boron (B), % 0
0 to 0.060
Carbon (C), % 0.75 to 0.85
0
Chromium (Cr), % 3.8 to 5.0
0 to 0.030
Cobalt (Co), % 7.0 to 9.5
0
Copper (Cu), % 0 to 0.25
0 to 0.1
Iron (Fe), % 60.6 to 68.3
0 to 0.5
Magnesium (Mg), % 0
0.35 to 0.8
Manganese (Mn), % 0.2 to 0.4
0 to 0.030
Molybdenum (Mo), % 0.5 to 1.3
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0.3 to 0.7
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 17.5 to 19
0
Vanadium (V), % 1.8 to 2.4
0
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.1