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SAE-AISI T8 Steel vs. 5059 Aluminum

SAE-AISI T8 steel belongs to the iron alloys classification, while 5059 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T8 steel and the bottom bar is 5059 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
69
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
26
Tensile Strength: Ultimate (UTS), MPa 780 to 2140
350 to 410

Thermal Properties

Latent Heat of Fusion, J/g 250
390
Melting Completion (Liquidus), °C 1730
650
Melting Onset (Solidus), °C 1670
510
Specific Heat Capacity, J/kg-K 420
900
Thermal Conductivity, W/m-K 18
110
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 45
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 10
9.1
Embodied Energy, MJ/kg 160
160
Embodied Water, L/kg 120
1160

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 24 to 66
36 to 42
Strength to Weight: Bending, points 21 to 41
41 to 45
Thermal Diffusivity, mm2/s 4.8
44
Thermal Shock Resistance, points 24 to 66
16 to 18

Alloy Composition

Aluminum (Al), % 0
89.9 to 94
Carbon (C), % 0.75 to 0.85
0
Chromium (Cr), % 3.8 to 4.5
0 to 0.25
Cobalt (Co), % 4.3 to 5.8
0
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 69.3 to 75.4
0 to 0.5
Magnesium (Mg), % 0
5.0 to 6.0
Manganese (Mn), % 0.2 to 0.4
0.6 to 1.2
Molybdenum (Mo), % 0.4 to 1.0
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0 to 0.45
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.2
Tungsten (W), % 13.3 to 14.8
0
Vanadium (V), % 1.8 to 2.4
0
Zinc (Zn), % 0
0.4 to 0.9
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants