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SAE-AISI T8 Steel vs. 8090 Aluminum

SAE-AISI T8 steel belongs to the iron alloys classification, while 8090 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T8 steel and the bottom bar is 8090 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
67
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
25
Tensile Strength: Ultimate (UTS), MPa 780 to 2140
340 to 490

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Melting Completion (Liquidus), °C 1730
660
Melting Onset (Solidus), °C 1670
600
Specific Heat Capacity, J/kg-K 420
960
Thermal Conductivity, W/m-K 18
95 to 160
Thermal Expansion, µm/m-K 12
24

Otherwise Unclassified Properties

Base Metal Price, % relative 45
18
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 10
8.6
Embodied Energy, MJ/kg 160
170
Embodied Water, L/kg 120
1160

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
50
Strength to Weight: Axial, points 24 to 66
34 to 49
Strength to Weight: Bending, points 21 to 41
39 to 50
Thermal Diffusivity, mm2/s 4.8
36 to 60
Thermal Shock Resistance, points 24 to 66
15 to 22

Alloy Composition

Aluminum (Al), % 0
93 to 98.4
Carbon (C), % 0.75 to 0.85
0
Chromium (Cr), % 3.8 to 4.5
0 to 0.1
Cobalt (Co), % 4.3 to 5.8
0
Copper (Cu), % 0 to 0.25
1.0 to 1.6
Iron (Fe), % 69.3 to 75.4
0 to 0.3
Lithium (Li), % 0
2.2 to 2.7
Magnesium (Mg), % 0
0.6 to 1.3
Manganese (Mn), % 0.2 to 0.4
0 to 0.1
Molybdenum (Mo), % 0.4 to 1.0
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0 to 0.2
Sulfur (S), % 0 to 0.030
0
Titanium (Ti), % 0
0 to 0.1
Tungsten (W), % 13.3 to 14.8
0
Vanadium (V), % 1.8 to 2.4
0
Zinc (Zn), % 0
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.16
Residuals, % 0
0 to 0.15