MakeItFrom.com
Menu (ESC)

SAE-AISI T8 Steel vs. Sintered 6061 Aluminum

SAE-AISI T8 steel belongs to the iron alloys classification, while sintered 6061 aluminum belongs to the aluminum alloys. There are 21 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is SAE-AISI T8 steel and the bottom bar is sintered 6061 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 200
68
Poisson's Ratio 0.29
0.33
Shear Modulus, GPa 78
25
Tensile Strength: Ultimate (UTS), MPa 780 to 2140
83 to 210

Thermal Properties

Latent Heat of Fusion, J/g 250
400
Melting Completion (Liquidus), °C 1730
640
Melting Onset (Solidus), °C 1670
610
Specific Heat Capacity, J/kg-K 420
900
Thermal Conductivity, W/m-K 18
200
Thermal Expansion, µm/m-K 12
23

Otherwise Unclassified Properties

Base Metal Price, % relative 45
9.5
Density, g/cm3 9.0
2.7
Embodied Carbon, kg CO2/kg material 10
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 120
1180

Common Calculations

Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 22
51
Strength to Weight: Axial, points 24 to 66
8.6 to 21
Strength to Weight: Bending, points 21 to 41
16 to 29
Thermal Diffusivity, mm2/s 4.8
81
Thermal Shock Resistance, points 24 to 66
3.8 to 9.4

Alloy Composition

Aluminum (Al), % 0
96 to 99.4
Carbon (C), % 0.75 to 0.85
0
Chromium (Cr), % 3.8 to 4.5
0
Cobalt (Co), % 4.3 to 5.8
0
Copper (Cu), % 0 to 0.25
0 to 0.5
Iron (Fe), % 69.3 to 75.4
0
Magnesium (Mg), % 0
0.4 to 1.2
Manganese (Mn), % 0.2 to 0.4
0
Molybdenum (Mo), % 0.4 to 1.0
0
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0 to 0.030
0
Silicon (Si), % 0.2 to 0.4
0.2 to 0.8
Sulfur (S), % 0 to 0.030
0
Tungsten (W), % 13.3 to 14.8
0
Vanadium (V), % 1.8 to 2.4
0
Residuals, % 0
0 to 1.5

Comparable Variants