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Sintered 2014 Aluminum vs. SAE-AISI 9255 Steel

Sintered 2014 aluminum belongs to the aluminum alloys classification, while SAE-AISI 9255 steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 2014 aluminum and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 0.5 to 3.0
21
Fatigue Strength, MPa 52 to 100
270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Tensile Strength: Ultimate (UTS), MPa 140 to 290
680
Tensile Strength: Yield (Proof), MPa 97 to 280
390

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 650
1430
Melting Onset (Solidus), °C 560
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
46
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 100
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.0
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 8.0
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1150
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.0 to 5.7
120
Resilience: Unit (Modulus of Resilience), kJ/m3 68 to 560
400
Stiffness to Weight: Axial, points 13
13
Stiffness to Weight: Bending, points 47
25
Strength to Weight: Axial, points 13 to 27
24
Strength to Weight: Bending, points 20 to 33
22
Thermal Diffusivity, mm2/s 51
13
Thermal Shock Resistance, points 6.2 to 13
21

Alloy Composition

Aluminum (Al), % 91.5 to 96.3
0
Carbon (C), % 0
0.51 to 0.59
Copper (Cu), % 3.5 to 5.0
0
Iron (Fe), % 0
96.2 to 97
Magnesium (Mg), % 0.2 to 0.8
0
Manganese (Mn), % 0
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 1.2
1.8 to 2.2
Sulfur (S), % 0
0 to 0.040
Residuals, % 0 to 1.5
0