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Sintered 6061 Aluminum vs. 3003 Aluminum

Both sintered 6061 aluminum and 3003 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is 3003 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 0.5 to 6.0
1.1 to 28
Fatigue Strength, MPa 32 to 62
39 to 90
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Tensile Strength: Ultimate (UTS), MPa 83 to 210
110 to 240
Tensile Strength: Yield (Proof), MPa 62 to 190
40 to 210

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 610
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 200
180
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
44
Electrical Conductivity: Equal Weight (Specific), % IACS 170
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.3
8.1
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
0.95 to 63
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
11 to 300
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 8.6 to 21
11 to 24
Strength to Weight: Bending, points 16 to 29
18 to 30
Thermal Diffusivity, mm2/s 81
71
Thermal Shock Resistance, points 3.8 to 9.4
4.7 to 10

Alloy Composition

Aluminum (Al), % 96 to 99.4
96.8 to 99
Copper (Cu), % 0 to 0.5
0.050 to 0.2
Iron (Fe), % 0
0 to 0.7
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
1.0 to 1.5
Silicon (Si), % 0.2 to 0.8
0 to 0.6
Zinc (Zn), % 0
0 to 0.1
Residuals, % 0
0 to 0.15

Comparable Variants