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Sintered 6061 Aluminum vs. 5454 Aluminum

Both sintered 6061 aluminum and 5454 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is 5454 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 0.5 to 6.0
2.3 to 18
Fatigue Strength, MPa 32 to 62
83 to 160
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Tensile Strength: Ultimate (UTS), MPa 83 to 210
230 to 350
Tensile Strength: Yield (Proof), MPa 62 to 190
97 to 290

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 610
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 200
130
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
34
Electrical Conductivity: Equal Weight (Specific), % IACS 170
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.3
8.6
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
6.3 to 34
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
68 to 590
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 8.6 to 21
23 to 36
Strength to Weight: Bending, points 16 to 29
30 to 41
Thermal Diffusivity, mm2/s 81
55
Thermal Shock Resistance, points 3.8 to 9.4
10 to 16

Alloy Composition

Aluminum (Al), % 96 to 99.4
94.5 to 97.1
Chromium (Cr), % 0
0.050 to 0.2
Copper (Cu), % 0 to 0.5
0 to 0.1
Iron (Fe), % 0
0 to 0.4
Magnesium (Mg), % 0.4 to 1.2
2.4 to 3.0
Manganese (Mn), % 0
0.5 to 1.0
Silicon (Si), % 0.2 to 0.8
0 to 0.25
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0
0 to 0.25
Residuals, % 0
0 to 0.15

Comparable Variants