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Sintered 6061 Aluminum vs. A535.0 Aluminum

Both sintered 6061 aluminum and A535.0 aluminum are aluminum alloys. They have a moderately high 93% of their average alloy composition in common.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is A535.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
67
Elongation at Break, % 0.5 to 6.0
9.0
Fatigue Strength, MPa 32 to 62
95
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
25
Tensile Strength: Ultimate (UTS), MPa 83 to 210
250
Tensile Strength: Yield (Proof), MPa 62 to 190
120

Thermal Properties

Latent Heat of Fusion, J/g 400
390
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 640
620
Melting Onset (Solidus), °C 610
550
Specific Heat Capacity, J/kg-K 900
910
Thermal Conductivity, W/m-K 200
100
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
23
Electrical Conductivity: Equal Weight (Specific), % IACS 170
79

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.6
Embodied Carbon, kg CO2/kg material 8.3
9.3
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
19
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
120
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
51
Strength to Weight: Axial, points 8.6 to 21
26
Strength to Weight: Bending, points 16 to 29
33
Thermal Diffusivity, mm2/s 81
42
Thermal Shock Resistance, points 3.8 to 9.4
11

Alloy Composition

Aluminum (Al), % 96 to 99.4
91.4 to 93.4
Copper (Cu), % 0 to 0.5
0 to 0.1
Iron (Fe), % 0
0 to 0.2
Magnesium (Mg), % 0.4 to 1.2
6.5 to 7.5
Manganese (Mn), % 0
0.1 to 0.25
Silicon (Si), % 0.2 to 0.8
0 to 0.2
Titanium (Ti), % 0
0 to 0.25
Residuals, % 0
0 to 0.15