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Sintered 6061 Aluminum vs. ASTM A232 Spring Steel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while ASTM A232 spring steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is ASTM A232 spring steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 0.5 to 6.0
14
Fatigue Strength, MPa 32 to 62
1040
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Tensile Strength: Ultimate (UTS), MPa 83 to 210
1790
Tensile Strength: Yield (Proof), MPa 62 to 190
1610

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 170
420
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 610
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 200
52
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 170
8.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.3
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1180
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
250
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 8.6 to 21
64
Strength to Weight: Bending, points 16 to 29
42
Thermal Diffusivity, mm2/s 81
14
Thermal Shock Resistance, points 3.8 to 9.4
53

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0.48 to 0.53
Chromium (Cr), % 0
0.8 to 1.1
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 0
96.8 to 97.7
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0.7 to 0.9
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 0.2 to 0.8
0.15 to 0.35
Sulfur (S), % 0
0 to 0.035
Vanadium (V), % 0
0.15 to 0.3
Residuals, % 0 to 1.5
0