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Sintered 6061 Aluminum vs. ASTM Grade HP Steel

Sintered 6061 aluminum belongs to the aluminum alloys classification, while ASTM grade HP steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is ASTM grade HP steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 0.5 to 6.0
5.1
Fatigue Strength, MPa 32 to 62
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
78
Tensile Strength: Ultimate (UTS), MPa 83 to 210
490
Tensile Strength: Yield (Proof), MPa 62 to 190
260

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 640
1370
Melting Onset (Solidus), °C 610
1330
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 200
12
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.3
5.8
Embodied Energy, MJ/kg 150
82
Embodied Water, L/kg 1180
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
21
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 8.6 to 21
17
Strength to Weight: Bending, points 16 to 29
17
Thermal Diffusivity, mm2/s 81
3.2
Thermal Shock Resistance, points 3.8 to 9.4
11

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0.35 to 0.75
Chromium (Cr), % 0
24 to 28
Copper (Cu), % 0 to 0.5
0
Iron (Fe), % 0
29.2 to 42.7
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
33 to 37
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.2 to 0.8
0 to 2.5
Sulfur (S), % 0
0 to 0.040
Residuals, % 0 to 1.5
0