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Sintered 6061 Aluminum vs. AWS E80C-Ni3

Sintered 6061 aluminum belongs to the aluminum alloys classification, while AWS E80C-Ni3 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is AWS E80C-Ni3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 0.5 to 6.0
27
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Tensile Strength: Ultimate (UTS), MPa 83 to 210
630
Tensile Strength: Yield (Proof), MPa 62 to 190
530

Thermal Properties

Latent Heat of Fusion, J/g 400
260
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 610
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 200
51
Thermal Expansion, µm/m-K 23
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 170
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.3
1.7
Embodied Energy, MJ/kg 150
23
Embodied Water, L/kg 1180
53

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 0.68 to 7.0
160
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 280
740
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 8.6 to 21
22
Strength to Weight: Bending, points 16 to 29
21
Thermal Diffusivity, mm2/s 81
14
Thermal Shock Resistance, points 3.8 to 9.4
19

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.12
Copper (Cu), % 0 to 0.5
0 to 0.35
Iron (Fe), % 0
92.8 to 97.3
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 1.5
Nickel (Ni), % 0
2.8 to 3.8
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0.2 to 0.8
0 to 0.9
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 0.030
Residuals, % 0
0 to 0.5