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Sintered 6061 Aluminum vs. AWS ERNiCr-3

Sintered 6061 aluminum belongs to the aluminum alloys classification, while AWS ERNiCr-3 belongs to the nickel alloys. There are 20 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is AWS ERNiCr-3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 0.5 to 6.0
34
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
75
Tensile Strength: Ultimate (UTS), MPa 83 to 210
630

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Melting Completion (Liquidus), °C 640
1380
Melting Onset (Solidus), °C 610
1330
Specific Heat Capacity, J/kg-K 900
460
Thermal Expansion, µm/m-K 23
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
70
Density, g/cm3 2.7
8.4
Embodied Carbon, kg CO2/kg material 8.3
11
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
280

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
23
Strength to Weight: Axial, points 8.6 to 21
21
Strength to Weight: Bending, points 16 to 29
19
Thermal Shock Resistance, points 3.8 to 9.4
18

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0
18 to 22
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 0 to 0.5
0 to 0.5
Iron (Fe), % 0
0 to 3.0
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
2.5 to 3.5
Nickel (Ni), % 0
67 to 77.5
Niobium (Nb), % 0
2.0 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.2 to 0.8
0 to 0.5
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
0 to 0.75
Residuals, % 0
0 to 0.5