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Sintered 6061 Aluminum vs. AWS ERNiMo-3

Sintered 6061 aluminum belongs to the aluminum alloys classification, while AWS ERNiMo-3 belongs to the nickel alloys. There are 19 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is sintered 6061 aluminum and the bottom bar is AWS ERNiMo-3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
220
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 25
83
Tensile Strength: Ultimate (UTS), MPa 83 to 210
770

Thermal Properties

Latent Heat of Fusion, J/g 400
320
Melting Completion (Liquidus), °C 640
1600
Melting Onset (Solidus), °C 610
1540
Specific Heat Capacity, J/kg-K 900
400
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
70
Density, g/cm3 2.7
9.1
Embodied Carbon, kg CO2/kg material 8.3
15
Embodied Energy, MJ/kg 150
190
Embodied Water, L/kg 1180
270

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
22
Strength to Weight: Axial, points 8.6 to 21
24
Strength to Weight: Bending, points 16 to 29
21
Thermal Shock Resistance, points 3.8 to 9.4
24

Alloy Composition

Aluminum (Al), % 96 to 99.4
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0
4.0 to 6.0
Cobalt (Co), % 0
0 to 2.5
Copper (Cu), % 0 to 0.5
0 to 0.5
Iron (Fe), % 0
4.0 to 7.0
Magnesium (Mg), % 0.4 to 1.2
0
Manganese (Mn), % 0
0 to 1.0
Molybdenum (Mo), % 0
23 to 26
Nickel (Ni), % 0
53.7 to 69
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.2 to 0.8
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
0 to 1.0
Vanadium (V), % 0
0 to 0.6
Residuals, % 0
0 to 0.5